Basic Info.
Transport Package
Plastic Box
Specification
High speed steel
Product Description
FDT SXO is a floating tool to remove the uneven outline (edge) burr generated in the process of machining
Through the floating mechanism of the tool handle, FDT SXO can move along the uneven edge of the workpiece so that the tool can have 5-10mm edge compensation
The pressure on the workpiece edge can be regulated by the regulating mechanism inside the tool handle.
The tool can be driven directly by the machine tool spindle.
The processing parameters
Drive mode: spindle drive
Speed: 3000-8000rpm (5000rpm is recommended at the beginning)
Feed: 2000-5000mm /min (starting recommendation 3000mm/min)
Maximum float: 5mm (using standard long rotary file) (100mm long rotary file which can reach 10mm when chamfering knife)
Offset Angle: lateral 5 °
With the clamping head of ER 11, the clamping range of tool head handle can be from 0.5mm to 7mm
The overall tool handle is 20mm./HSK,SK or other tool handles can be produced as needed
All workpiece materials can be used to remove burr chamfering
advantages
Free maintenance
High feed speed (3000-8000rpm /2-5m/min)
The chamfer size of the whole workpiece is even
Compact design for any type of machine tool (for the smallest machine tool)
The use of floating deburring chamfering tool on nc machine tool
FDT SXO is used to give the workpiece uneven edge chamfering and remove burrs
fdt12
Working parameters
Spindle speed:
We recommend 5000rpm
Maximum speed: 8000rpm
(please decide according to the maximum machine speed provided by the machine tool manufacturer)
feed
Recommended feed value: F=3000mm/min
The feed value must be consistent during processing, otherwise the chamfer size will be inconsistent. Contour programming
Keep the tool as close to the corner as possible to remove the burr.
Lateral pressure
In using floating deburring chamfering knives for the first time we suggest that the lateral pressure is set to 5 mm or so, if can't smooth processing cutting head (such as: cutting head beating or cutting) show that contact pressure is too low, must be increased. The amount of pressure directly affects the thickness of the chamfered deburring.
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The maximum depth of the adjusting screw at the end of the tool handle is 10mm (from the external section of the screw to the end section of the tool handle). The initial setting is 5mm.
Floating deburring tool for chamfering tool handle
FDT SXO floating deburring chamfering tool: the radial offset of 5mm can be achieved through spindle drive (standard rotary file or chamfering milling cutter is divided into 20mm for the exposed clamping head). To ensure that all the contours can be processed during the contour program, the cutting head needs to have 1-3mm prepress.
The direction of
FDT floating deburring chamfering tool: the tool needs to rotate clockwise and milling around the workpiece in the process.
DEBURRING_TOOL_CNC_CUT_DIRECTI
Chamfer deburring contact point:
Chamfering usually requires the use of taper chamfering cutting head. You can use the top of the cutting head for processing, or you can use the bottom of the cutting head for processing.
On the premise of workpiece shape and jig allows, we recommend that you try to use the back of the cutting head parts for processing, it can get a better Angle deburring effect and shorter processing time.
contact_point_of_the_burr
Lateral offset (press in) during deburring
Ensure that the tool always has a pre-offset (pre-tightening) of 1-3mm relative to the profile of the workpiece during processing.
Lateral_deflection_of_deburrin
Tool processing path:
For floating deburring chamfer cutter, an internal Angle (border) on both sides of a few complex processing, cutting head can't normally contact inside vertical two sides at the same time, because of this process the force created by the two sides at the same time easy to cause imbalance of tool vibration. We recommend adding a tool path where the cutting head (rotary file or chamfering cutter) does not touch both vertical and vertical surfaces at the same time. When close to such an internal Angle, cutting tool levelled up properly, make the taper at the top of the cutting head contact artifacts, such easy access to such an internal Angle cutting head (note: when using cutting the top of the head, processing speed should be reduced.) When machining the vertical inner Angle of the workpiece, it is necessary to finish machining the inner Angle through the arc program.
Tool - Path
When processing the outer corner, the processing direction of the workpiece needs to be changed externally (as shown in the figure).
Frequently asked questions:
Excessive chamfer:
1. Increase the feed to
2. Reduce the lateral pressure (too small lateral pressure will cause the tool to jump and damage the workpiece and tool and machine tool)
Chamfer inconsistent:
1. Because of the change of direction, the feed speed is not constant -- lower feed
2. Low feed rate -- increase feed rate
3. The tool position (press amount) was not well adjusted -- the lateral press amount was 1-3mm
Too small chamfer:
1, reduce the feed rate
2. Increase lateral pressure
3. Reduce spindle speed
Uneven chamfer:
1. Increase spindle speed
2. Replace the cutting head
Floating deburring chamfering tool handle assembly 100mm long cutting head drawing
FDT_Dimensional_Sketch_Long_ - 1
Important note
Links to handle: FDT SX0 floating chamfer to outline burr tool is designed according to minimize, as a result of the cutter handle of single thickness too thin, so we suggest using ER handle for blessing, try not to use solid handle blessing side, if you use side is the blessing, please refer to the side of the solid locking screws do not too tight.
About the size of the pre deburring: if the removal of burr is too large, the use of FDT SX0 floating chamfering deburring tools and rotary file can't remove clean, you need to use our tools before you use a rigid chamfer cutter to remove the burr beforehand (procedures need to be returned to the contour outside at a safe distance), and then use our floating handle.
The cutting head (rotary file) is selected as follows:
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If you need to process video, please contact customer service!!
FDT produces floating deburring tools for removing burrs generated during machining
By means of tool floating mechanism, the floating deburring chamfering tool can move along the uneven edge of workpiece
The pressure on the workpiece edge can be adjusted by the mechanism in the tool handle.
The tool can be driven directly by the machine tool spindle or by pneumatic drive on the robot
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